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Nov 19, 2013 · "Customer states Transfer Case Fluid is leaking. Verified leak, found pushing out thru vent, removed plug and found heavy amounts of metal fragments on magnet, indicating internal failure of Power Take Off Unit, or Power Transfer Unit." They replaced the PTU and charged me $1485.57. Meagan from Ford Service is looking into it.
Clean the transfer case sealing surfaces. Copyright © 2005, Ford Motor Company. Last updated: 9/9/2005. NOTE: Apply a 3 mm (0.11 in) bead of silicone gasket and sealant to the sealing surface of the transfer case cover before installing it on the transfer case.
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Apr 15, 2019 · I’m going to leave the transfer case alone since the front diff was still good and I barely use 4x4. Personally, I’m a royal purple fan so I got the 70W-90 for both. Unfortunately royal purple doesn’t make an ATF fluid that works with Mercon LV so I’ll probably stick with ford motorcraft there.
this is a how-to video on replacing an output shaft seal on a transfer case model NP231. this also applies to the NP 242 and most other New process or new ve...
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You can replace the rear main seal in a transfer case, on a 1997 Ford Explorer, by removing the transfer case cover. Remove the seal, using a seal puller. Why is there tranny fluid leaking between transmission and transfercase on 1998 grand Cherokee?
Install the front output shaft oil seal to the transfer case using special tool. 5-8840-3106-0 (J-42738): Seal installer 5-8840-3013-0 (DT-08614-20): Flange retaining bolts